Pallet Racking Tunnels

Pallet Racking Tunnels

Pallet racking tunnels, also known as flue tunnels, provide safe access to the back of a pallet racking system's bay. They create clear, safe walkways for personnel to carry out inspection, maintenance, and other associated activities. Proper installation and use of pallet racking tunnels reduces the risk of accidents, provides easy access for workers, and maximizes warehouse space. 

Here are some dos and don'ts about implementing pallet racking tunnels:



1. Plan Before Installation:
Before implementing pallet racking tunnels, it's vital to plan properly. This includes considering the width of the tunnel, the racking system height or load capacity, the type of pallet, and the number of tunnels to be installed. Plan the design of the tunnel, taking into consideration the number of personnel that could be in the tunnel at any one time and the fact that the tunnel needs to be marked as an area for authorized personnel only.

2. Consider Safety Features:
Implementing pallet racking tunnels isn't just about creating clear walkways. Consider implementing safety features like barriers to prevent accidental falls, protective panels for the racking systems' sides, and adequate lighting to ensure that workers can see inside the tunnel.

3. Inspect and Maintain Regularly:
Regular inspection and maintenance are necessary to ensure the safety of the pallet racking system and the tunnels. Ensure the tunnel is clean, eliminate any debris, and regularly review the safety features installed in the tunnel.


1. Ignore Safety Regulations:
Strict safety regulations have to be followed when installing and using pallet racking tunnels. Ignoring safety regulations, safety standards and installing pallet racking tunnels without proper safety features can lead to accidents and safety violations. Always prioritize safety regulations when designing and implementing pallet racking tunnels.

2. Overload Pallet Racks:
Overloading the pallet racking systems can result in accidents such as racks collapsing, which may threaten the safety of workers in tunnels. Always follow the safety guidelines and ensure that the weight limits of your pallet racking system are not exceeded.

3. Install Tunnels in Inappropriate Places:
Installing pallet racking tunnels in inappropriate places could interfere with warehouse operations and cause accidents. Ensure that the tunnels are placed in safe areas and that workers are aware of the tunnels' existence.

In conclusion, implementing pallet racking tunnels can significantly enhance the safety of your workers and the functionality of your warehouse. Make sure to plan, consider safety features, and maintain the tunnels regularly. Don't ignore safety regulations, overload pallet racks, or install tunnels in inappropriate places. By following these dos and don'ts, you'll create a safer and more efficient warehouse environment.
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